Table 4: Different wall materials applied for encapsulation of pharmaceuticals by nano spray drying (n.a. = not available).

Encapsulation wall materials (excipient) Solvent T in (℃) T out (℃ ) Drying gas (L/min) Particle size(µm) Solid sample amount (mg) Product yield (%) References
Arabic gum, whey protein, maltodextrin,
polyvinyl alcohol and modified starch
Water 100 38 to 60 100 0.2 to 1.1 30 to 300 43 to 95 [10]
Sodium alginate (polysaccharide) Water 110 n.a. 100 0.4 to 1.2 n.a. > 90 [67]
Trehalose, mannitol or disodium phosphate
surfactant, polysorbate
Water 60 to 100 30 to 45 115 0.3 to 3 10 to 50 50 to 78 [11,12,27]
Leucine (amino acid, dispersing agent),
Trehalose (stabilizer, increases shelf life)
Water 75 45 100 2.1 to 5.4 n.a. n.a. [29]
Nanosuspension of mannitol and
poly(lactic-co-glycolic acid) (PLGA)
Water 80 32 to 39 140 1.1 to 7.2 n.a. n.a. [70]
Chitosan (biopolymer, fat blocker) Water, Acetic acid 120 55 130 0.6 to 1.6 n.a. n.a. [83]
PLGA (biodegradable polymer) Dichloro-methane (DCM) 30 to 50 20 to 30 100 2.8 to 4.4 n.a. n.a. [33]
PLGA suspensions DCM 30 to 50 20 to 30 100 0.3 to 1.7 n.a. n.a. [33]
PLGA (fine carrier supports) DCM n.a. n.a. 100 (N2/CO2) 1 to 16 n.a. n.a. [84]
PLGA and stabilizers
(poloxamer, surfactant)
Acetone, Ethyl acetate, DCM, 50 to 90 29 to 36 115 (N2/CO2) 2.4 to 8 1'080 to 1'350 60 to 85 [44]
Hypromellose (hydroxypropyl-methylcellulose,
for oral medicaments)
Acetone 36 - 68 n.a. 90 to 120 2 to 10 800 75 to 91 [50]